China Good quality OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery

Product Description

ZheJiang WALLONG-HSIN MACHINERY ENGINEERING CORPORATION LTD. short name ‘JSW’, is a wholly state-owned company, also a subsidiary of SINOMACH GROUP (the biggest machinery group in China, ranked No.250 of TOP500 in 2571). 

JSW is founded in 1992 and registered with capital of 4.5 million US dollars, located in HangZhou city, ZheJiang Province, with workshop area 50,000 square meters with first-class production lines, and office area 3000 square meters.

JSW passed ISO 9001,ISO 14001,ISO 45001 ,ISO 50001 and AEO custom certified.
The turnover last year is 20 million US dollar,exporting to European, North American, South American, and Asian markets. 

We have successfully developed a wide range and variety of drive shaft products,mainly including PTO agricultural shaft, industrial cardan shaft, drive shaft for automotive, and universal couplings.

Our products are welcomed by all our customers based on our competitive price, guaranteed quality and on-time delivery.

*Agricultural PTO shaft :
Standard series, customized also accpeted.
Tube type:Triangle, Lemon, Star, Spline stub (Z6,Z8,Z20,Z21).
Accessory: various yokes, splined stub shaft, clutch and torque limiter.

*Industrial cardan shaft
Light duty type: flange Dia. Φ58-180mm
Medium duty type: SWC180 – 550

*Automotive drive shaft : 
Aftermarket for ATV,Pickup truck,Light truck

***HOW TO CHOOSE THE SUITABLE PTO SHAFT FOR YOUR DEMANDS?

1. Model/size of the universal joint, which is according to your requirment of maximum torque(TN) and R.P.M.

2. Closed overall length of shaft assembly (or cross (u-joint) to cross length).

3. Shape of the steel tube/pipe (traiangle, lemon, star, splined stub).

4. Type of the 2 end yokes/forks which used to connect the input end (power source) and output end (implement).
    Including the series of quick released splined yoke/fork, plain bore yoke/fork, wide-angle yoke/fork, double yoke/fork.

5. Overload protection device including the clutch and torque limitter.
    (shear bolt SB, free wheel/overrunning RA/RAS, ratchet SA/SAS, friction FF/FFS) 

6. Others requirements:such as with/no plastic guard, painting color, package type,etc.

Triangle tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
T1 1.01    22*54 12 16 210 18 25 172
T2 2.01    23.8*61.3 15 21 270 23 31 220
T3 3.01    27*70 22 30 390 35 47 330
T4 4.01    27*74.6 26 35 460 40 55 380
T5 5.01    30.2*80 35 47 620 54 74 520
T6 6.01    30.2*92 47 64 830 74 100 710
T7 7.01    30.2*106.5 55 75 970 87 118 830
T7N 7N.01 35*94 55 75 970 87 118 830
T8 8.01    35*106.5 70 95 110 110 150 1050
T38 38.01  38*105.6 78 105 123 123 166 1175
T9 9.01    41*108 88 120 140 140 190 1340
T10 10.01  41*118 106 145 179 170 230 1650

 

Lemon tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
L1 1.01    22*54 12 16 210 18 25 172
L2 2.01    23.8*61.3 15 21 270 23 31 220
L3 3.01    27*70 22 30 390 35 47 330
L4 4.01    27*74.6 26 35 460 40 55 380
L5 5.01    30.2*80 35 47 620 54 74 520
L6 6.01    30.2*92 47 64 830 74 100 710
L32 32.01  32*76 39 53 695 61 83 580

 

Star tube type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
S6 6.01    30.2*92 47 64 830 74 100 710
S7 7.01    30.2*106.5 55 75 970 87 118 830
S8 8.01    35*106.5 70 95 1240 110 150 1050
S38 38.0    38*105.6 78 105 1380 123 166 1175
S32 32.01  32*76 39 53 695 61 83 580
S36 2500   36*89 66 90 1175 102 139 975
S9 9.01    41*108 88 120 1560 140 190 1340
S10 10.01  41*118 106 145 1905 170 230 1650
S42 2600   42*104.5 79 107 1400 122 166 1175
S48 48.01  48*127 133 180 2390 205 277 1958
S50 50.01  50*118 119 162 2095 182 248 1740

 

Spline stub type
Series Cross kit Operating torque
540rpm    1000rpm
Kw Pk Nm Kw Pk Nm
ST2 2.01    23.8*61.3 15 21 270 23 31 220
ST4 4.01    27*74.6 26 35 460 40 55 380
ST5 5.01    30.2*80 35 47 620 54 74 520
ST6 6.01    30.2*92 47 64 830 74 100 710
ST7 7.01    30.2*106.5 55 75 970 87 118 830
ST8 8.01    35*106.5 70 95 1240 110 150 1050
ST38 38.10  38*105.6 78 105 1380 123 166 1175
ST42 2600   42*104.5 79 107 1400 122 166 1175
ST50 50.01  50*118 119 162 2095 182 248 1740

*** APPLICATION OF PTO DRIEVE SHAFT:

We have a variety of inspection equipments with high precision, and QA engineers who can strictly control the quality during production and before shipment.
We sincerely welcome guests from abroad for business negotiation and cooperation,in CZPT new levels of expertise and professionalism, and developing a brilliant future.

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Color: Red, Yellow, Black, Orange
Certification: CE, ISO
Type: Pto Shaft
Material: Forged Carbon Steel C45/AISI1045, Alloy Steel
Machinery Application: Baler, Mower, Harvester, Cotton Picker, Tiller
Tube/Pipe Shape: Triangular/Lemon/Star Steel Tube, Spline Tub Shaft
Samples:
US$ 15/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

pto shaft

How do manufacturers ensure the compatibility of drive shafts with different equipment?

Manufacturers employ various strategies and processes to ensure the compatibility of drive shafts with different equipment. Compatibility refers to the ability of a drive shaft to effectively integrate and function within a specific piece of equipment or machinery. Manufacturers take into account several factors to ensure compatibility, including dimensional requirements, torque capacity, operating conditions, and specific application needs. Here’s a detailed explanation of how manufacturers ensure the compatibility of drive shafts:

1. Application Analysis:

Manufacturers begin by conducting a thorough analysis of the intended application and equipment requirements. This analysis involves understanding the specific torque and speed demands, operating conditions (such as temperature, vibration levels, and environmental factors), and any unique characteristics or constraints of the equipment. By gaining a comprehensive understanding of the application, manufacturers can tailor the design and specifications of the drive shaft to ensure compatibility.

2. Customization and Design:

Manufacturers often offer customization options to adapt drive shafts to different equipment. This customization involves tailoring the dimensions, materials, joint configurations, and other parameters to match the specific requirements of the equipment. By working closely with the equipment manufacturer or end-user, manufacturers can design drive shafts that align with the equipment’s mechanical interfaces, mounting points, available space, and other constraints. Customization ensures that the drive shaft fits seamlessly into the equipment, promoting compatibility and optimal performance.

3. Torque and Power Capacity:

Drive shaft manufacturers carefully determine the torque and power capacity of their products to ensure compatibility with different equipment. They consider factors such as the maximum torque requirements of the equipment, the expected operating conditions, and the safety margins necessary to withstand transient loads. By engineering drive shafts with appropriate torque ratings and power capacities, manufacturers ensure that the shaft can handle the demands of the equipment without experiencing premature failure or performance issues.

4. Material Selection:

Manufacturers choose materials for drive shafts based on the specific needs of different equipment. Factors such as torque capacity, operating temperature, corrosion resistance, and weight requirements influence material selection. Drive shafts may be made from various materials, including steel, aluminum alloys, or specialized composites, to provide the necessary strength, durability, and performance characteristics. The selected materials ensure compatibility with the equipment’s operating conditions, load requirements, and other environmental factors.

5. Joint Configurations:

Drive shafts incorporate joint configurations, such as universal joints (U-joints) or constant velocity (CV) joints, to accommodate different equipment needs. Manufacturers select and design the appropriate joint configuration based on factors such as operating angles, misalignment tolerances, and the desired level of smooth power transmission. The choice of joint configuration ensures that the drive shaft can effectively transmit power and accommodate the range of motion required by the equipment, promoting compatibility and reliable operation.

6. Quality Control and Testing:

Manufacturers implement stringent quality control processes and testing procedures to verify the compatibility of drive shafts with different equipment. These processes involve conducting dimensional inspections, material testing, torque and stress analysis, and performance testing under simulated operating conditions. By subjecting drive shafts to rigorous quality control measures, manufacturers can ensure that they meet the required specifications and performance criteria, guaranteeing compatibility with the intended equipment.

7. Compliance with Standards:

Manufacturers ensure that their drive shafts comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, provides assurance of quality, safety, and compatibility. Adhering to these standards helps manufacturers meet the expectations and requirements of equipment manufacturers and end-users, ensuring that the drive shafts are compatible and can be seamlessly integrated into different equipment.

8. Collaboration and Feedback:

Manufacturers often collaborate closely with equipment manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft design and manufacturing processes. This collaborative approach ensures that the drive shafts are compatible with the intended equipment and meet the expectations of the end-users. By actively seeking input and feedback, manufacturers can continuously improve their products’ compatibility and performance.

In summary, manufacturers ensure the compatibility of drive shafts with different equipment through a combination of application analysis, customization, torque and power capacity considerations, material selection, joint configurations, quality control and testing, compliance with standards, and collaboration with equipment manufacturers and end-users. These efforts enable manufacturers to design and produce drive shafts that seamlessly integrate with various equipment, ensuring optimal performance, reliability, and compatibility in different applications.

pto shaft

How do drive shafts handle variations in load and vibration during operation?

Drive shafts are designed to handle variations in load and vibration during operation by employing various mechanisms and features. These mechanisms help ensure smooth power transmission, minimize vibrations, and maintain the structural integrity of the drive shaft. Here’s a detailed explanation of how drive shafts handle load and vibration variations:

1. Material Selection and Design:

Drive shafts are typically made from materials with high strength and stiffness, such as steel alloys or composite materials. The material selection and design take into account the anticipated loads and operating conditions of the application. By using appropriate materials and optimizing the design, drive shafts can withstand the expected variations in load without experiencing excessive deflection or deformation.

2. Torque Capacity:

Drive shafts are designed with a specific torque capacity that corresponds to the expected loads. The torque capacity takes into account factors such as the power output of the driving source and the torque requirements of the driven components. By selecting a drive shaft with sufficient torque capacity, variations in load can be accommodated without exceeding the drive shaft’s limits and risking failure or damage.

3. Dynamic Balancing:

During the manufacturing process, drive shafts can undergo dynamic balancing. Imbalances in the drive shaft can result in vibrations during operation. Through the balancing process, weights are strategically added or removed to ensure that the drive shaft spins evenly and minimizes vibrations. Dynamic balancing helps to mitigate the effects of load variations and reduces the potential for excessive vibrations in the drive shaft.

4. Dampers and Vibration Control:

Drive shafts can incorporate dampers or vibration control mechanisms to further minimize vibrations. These devices are typically designed to absorb or dissipate vibrations that may arise from load variations or other factors. Dampers can be in the form of torsional dampers, rubber isolators, or other vibration-absorbing elements strategically placed along the drive shaft. By managing and attenuating vibrations, drive shafts ensure smooth operation and enhance overall system performance.

5. CV Joints:

Constant Velocity (CV) joints are often used in drive shafts to accommodate variations in operating angles and to maintain a constant speed. CV joints allow the drive shaft to transmit power even when the driving and driven components are at different angles. By accommodating variations in operating angles, CV joints help minimize the impact of load variations and reduce potential vibrations that may arise from changes in the driveline geometry.

6. Lubrication and Maintenance:

Proper lubrication and regular maintenance are essential for drive shafts to handle load and vibration variations effectively. Lubrication helps reduce friction between moving parts, minimizing wear and heat generation. Regular maintenance, including inspection and lubrication of joints, ensures that the drive shaft remains in optimal condition, reducing the risk of failure or performance degradation due to load variations.

7. Structural Rigidity:

Drive shafts are designed to have sufficient structural rigidity to resist bending and torsional forces. This rigidity helps maintain the integrity of the drive shaft when subjected to load variations. By minimizing deflection and maintaining structural integrity, the drive shaft can effectively transmit power and handle variations in load without compromising performance or introducing excessive vibrations.

8. Control Systems and Feedback:

In some applications, drive shafts may be equipped with control systems that actively monitor and adjust parameters such as torque, speed, and vibration. These control systems use sensors and feedback mechanisms to detect variations in load or vibrations and make real-time adjustments to optimize performance. By actively managing load variations and vibrations, drive shafts can adapt to changing operating conditions and maintain smooth operation.

In summary, drive shafts handle variations in load and vibration during operation through careful material selection and design, torque capacity considerations, dynamic balancing, integration of dampers and vibration control mechanisms, utilization of CV joints, proper lubrication and maintenance, structural rigidity, and, in some cases, control systems and feedback mechanisms. By incorporating these features and mechanisms, drive shafts ensure reliable and efficient power transmission while minimizing the impact of load variations and vibrations on overall system performance.

pto shaft

How do drive shafts handle variations in length and torque requirements?

Drive shafts are designed to handle variations in length and torque requirements in order to efficiently transmit rotational power. Here’s an explanation of how drive shafts address these variations:

Length Variations:

Drive shafts are available in different lengths to accommodate varying distances between the engine or power source and the driven components. They can be custom-made or purchased in standardized lengths, depending on the specific application. In situations where the distance between the engine and the driven components is longer, multiple drive shafts with appropriate couplings or universal joints can be used to bridge the gap. These additional drive shafts effectively extend the overall length of the power transmission system.

Additionally, some drive shafts are designed with telescopic sections. These sections can be extended or retracted, allowing for adjustments in length to accommodate different vehicle configurations or dynamic movements. Telescopic drive shafts are commonly used in applications where the distance between the engine and the driven components may change, such as in certain types of trucks, buses, and off-road vehicles.

Torque Requirements:

Drive shafts are engineered to handle varying torque requirements based on the power output of the engine or power source and the demands of the driven components. The torque transmitted through the drive shaft depends on factors such as the engine power, load conditions, and the resistance encountered by the driven components.

Manufacturers consider torque requirements when selecting the appropriate materials and dimensions for drive shafts. Drive shafts are typically made from high-strength materials, such as steel or aluminum alloys, to withstand the torque loads without deformation or failure. The diameter, wall thickness, and design of the drive shaft are carefully calculated to ensure it can handle the expected torque without excessive deflection or vibration.

In applications with high torque demands, such as heavy-duty trucks, industrial machinery, or performance vehicles, drive shafts may have additional reinforcements. These reinforcements can include thicker walls, cross-sectional shapes optimized for strength, or composite materials with superior torque-handling capabilities.

Furthermore, drive shafts often incorporate flexible joints, such as universal joints or constant velocity (CV) joints. These joints allow for angular misalignment and compensate for variations in the operating angles between the engine, transmission, and driven components. They also help absorb vibrations and shocks, reducing stress on the drive shaft and enhancing its torque-handling capacity.

In summary, drive shafts handle variations in length and torque requirements through customizable lengths, telescopic sections, appropriate materials and dimensions, and the inclusion of flexible joints. By carefully considering these factors, drive shafts can efficiently and reliably transmit power while accommodating the specific needs of different applications.

China Good quality OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery  China Good quality OEM ODM CE Certificated Pto Driveshaft for Agricultural Farm Machinery
editor by CX 2024-04-11

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